Product Description
WELDING MONITORING SYSTEM
Heating element temperature
DISPLAY SCREEN
7-segment numerical characters, character height 10 mm
HYDRAULIC UNIT
- Only one supply needed, all connections and an additional power socket on the back of the enclosure
- Digital heating element temperature control, settable from the hydraulic unit
- Hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5kg (up to O.D. 355 mm)
- Max. pressure up to O.D. 355 mm, 130bar; O.D. 500 - 630 mm, 150bar; O.D. 800 - 1600 mm, 220bar
- Welding pressures displayed on precise, maintenance-free manometer gauge
Hydraulic unit easily upgraded with SPG welding report logger:
- Pressure sensor 160 bar set into hydraulic system
- Dedicated support set onto the corner of the hydraulic unit for the data logger, made for harsh worksite environments
- Pressure and temperature connectors directly plugged into the hydraulic system via short lines
- Power supply to the data logger possible from the PE-wired power socket on the back of the hydraulic unit
TECHNICAL SPECS
| DIMENSION |
160 mm |
200 mm |
250 mm |
315 mm |
355 mm |
500 mm |
630 mm |
800 mm |
1000 mm |
1200 mm |
| P/N |
200-721-160 |
200-704-200 |
200-704-250 |
200-704-315 |
200-704-355 |
200-704-500 |
200-704-630 |
200-704-800 |
200-704-100 |
200-704-120 |
| OPERATING RANGE, O.D. |
40 - 160 mm |
63 - 200 mm |
(63) 75 - 250 mm |
90 - 315 mm |
90 - 355 mm |
200 - 500 mm |
315 - 630 mm |
500 - 800 mm |
630 - 1000 mm |
630 - 1200 mm |
| POWER SUPPLY |
230 V |
230 V |
230 V |
230 V |
230 V |
400 V |
400 V |
400 V |
400 V |
400 V |
| FREQUENCY |
50 Hz |
50 Hz |
50 Hz |
50 Hz |
50 Hz |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
| RATED POWER |
2.65 kW |
3.45 kW |
3.65 kW |
4.65 kW |
5.40 kW |
6.95 kW |
11.65 kW |
17.2 kW |
22.1 kW |
21.2 kW |
OVERALL WEIGHT incl. of all components |
66 kg |
87 kg |
109 kg |
168 kg |
201 kg |
295 kg |
448 kg |
771 kg |
1135 kg |
1998 kg |
| REDUCER INSERTS |
40 - 140 |
63 - 180 |
(63) 75 - 225 |
90 - 280 |
90 - 315 |
200 - 450 |
315 - 560 |
500 - 710 |
630 - 900 |
630 - 1000 |
Reliable Performance for Pipeline ConstructionDesigned for adaptability, this butt welding unit merges manual control with robust construction for dependable operation. Its ability to weld pipes up to 110 mm diameter makes it ideal for water, gas, and industrial projects. Easy to deploy on-site, the unit guarantees solid results in demanding environments, ensuring minimal downtime and consistent pipe fusion quality.
User-Friendly and Portable DesignPortability and ease of use are central to this machines design. Weighing approximately 48 kg and equipped with a sturdy base stand, the unit is both stable and easily transportable. Its non-stick heater plate and manual lever operation simplify setup and reduce the learning curve, enabling both seasoned professionals and newcomers to confidently handle all essential welding tasks.
Comprehensive Accessories and Durable BuildEach unit is supplied with a basic tool kit and heater plate covers, supporting both safety and workflow efficiency. Powder-coated aluminium and mild steel construction provides durability and corrosion resistance, ensuring long-term field performance. The Class F insulation, air-cooled system, and high efficiency further add to its reliability under frequent use.
FAQs of BUTT WELDING MANUAL UNIT:
Q: How does the manual butt welding unit operate without hydraulic pressure?
A: This unit utilizes a manual lever system, enabling the user to control the entire welding process without needing hydraulic components. The absence of hydraulics simplifies maintenance and makes the device lighter and easier to operate in field conditions.
Q: What is the process for joining pipes with this unit?
A: Pipes are aligned within the clamps and the PTFE-coated heater plate is heated to the desired temperature. After the pipe ends are fused by contact with the hot plate, the plate is removed, and the pipe ends are pressed together using the manual lever, resulting in a robust weld.
Q: When should this manual butt welding unit be used instead of an automatic model?
A: Manual units are ideal for sites where portability, simplicity, and low power consumption are priorities. They are particularly suitable for pipeline projects in remote or off-grid locations, where the manual operation ensures reliable fusion without complex servicing requirements.
Q: Where can this machine be used most effectively?
A: It is designed for use in water, gas, and industrial pipeline construction, especially in field conditions where portability and quick setup are essential. Its sturdy frame and portable design facilitate convenient transportation and use at various installation sites across India.
Q: What benefits does the PTFE-coated heater plate provide?
A: The PTFE (non-stick) surface prevents material build-up on the heater plate, ensures clean detachment of pipes after heating, and promotes even temperature distribution during the fusion process, resulting in smoother and stronger welds.
Q: How is safety ensured during use and transport?
A: The included heater plate covers and basic tool kit enhance operational safety. The units frame offers secure stability during operation, while the base stand minimizes tipping hazards and helps maintain the equipment in optimal condition during relocation.