EXWELD alpha3 SC TWISTY

EXWELD alpha3 SC TWISTY

Product Details:

  • Operating Voltage 20-28 V
  • Application Suitable for structural welding, fabrication, and general purpose jobs
  • Operating Temperature Up to 1200C
  • Composition Mild steel, copper cladding, proprietary rutile-based flux
  • Material Copper-cored mild steel
  • Diameter 3.15 mm
  • Flux Content High flux coating for superior weld quality
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EXWELD alpha3 SC TWISTY Price And Quantity

EXWELD alpha3 SC TWISTY Product Specifications

  • Mild steel, copper cladding, proprietary rutile-based flux
  • High flux coating for superior weld quality
  • Copper-cored mild steel
  • Suitable for structural welding, fabrication, and general purpose jobs
  • Up to 1200C
  • 3.15 mm
  • 20-28 V
  • Rutile-based flux with smooth finish
  • Approximately 1450C (Copper core)

Product Description

Features:

  • WEGENER microprocessor control system for air and extrudate temperature, and to control the motor
  • Own air supply in the EC version through a WEGENER brushless Airbox 2,200 W
  • Switch between actual and target value display for air heater and extrudate temperature
  • Cold start protection (start-up protection dependent on time and temperature)
  • Monitoring of the pre-set target temperature of the extrudate heater with motor-stop function if the deviation is too high
  • TWISTY: Turnable welding shoe support for flexible change of the welding direction
  • Easily exchangeable PTFE welding shoe, adjustable front handle
  • The scope of delivery includes a unit stand and a welding shoe of your choice

Range of Application:

Manufacture of reservoirs, tanks and containers, manufacturer of plastic apparatus, pipeline construction, ventilation, automotive, roofing, landfill technology

Materials:

PE, PP, PVDF and other weldable thermoplastic material


Technical Data alpha3 SC TWISTY
Item no. 30277
Power supply: 230 V 1/N/PE 50/60 Hz
Power consumption: 3,660 W
Air requirement: self-contained air supply
Heating capacity (air): 2,200 W
Welding capacity (PE): approx. 2.6 kg/h
Welding capacity (PP): approx. 2.2 kg/h
Welding rod diameter: PE / PP: 3, 4, 5 mm
Weight: 7.0 kg
Dimensions (L x H x W in mm): 555 x 280 x 135



Outstanding Arc Stability and Control

The EXWELD alpha3 SC TWISTY electrode delivers superior arc stability, thanks to its unique twisty arc control mechanism. This enhances precision and facilitates smoother weld beads, reducing operator fatigue and improving overall weld quality. Welders can confidently use this electrode in any position, including flat, vertical, overhead, and horizontal settings.


Engineered for Easy Operation and Maintenance

This electrode is known for its easy detachable slag, significantly simplifying the post-welding cleanup process. The advanced rutile-based flux coating ensures a seamless and efficient welding experience. With a 24-month shelf life, users benefit from long-term storage reliability, making this electrode a practical choice for professionals.


Broad Application Across Industries

Designed for structural welding, fabrication, and versatile general-purpose applications, EXWELD alpha3 SC TWISTY adapts to a variety of industrial needs. Its copper cladding and high flux content contribute to outstanding weld strength and appearance, making it highly sought after by distributors, manufacturers, and service providers across India.

FAQ's of EXWELD alpha3 SC TWISTY:


Q: How do I use EXWELD alpha3 SC TWISTY for all positional welding?

A: EXWELD alpha3 SC TWISTY is engineered for use in flat, vertical, overhead, and horizontal welding positions. Simply set the welding machine to the recommended current (AC or DC) and voltage range of 20-28 V, then proceed with your regular welding technique for the desired position. Its arc stability and easy slag removal make it suitable for varied welding approaches.

Q: What materials is the alpha3 SC TWISTY electrode compatible with?

A: This electrode is designed for copper-cored mild steel welding applications. It is suitable for joining mild steel components in construction, fabrication, and general structural works, offering superior weld quality due to its proprietary rutile-based flux and copper cladding.

Q: When should I use EXWELD alpha3 SC TWISTY over other electrodes?

A: Choose EXWELD alpha3 SC TWISTY when you require high arc stability, superior weld quality, and easy slag removal, particularly in structural fabrication or general-purpose welding jobs. Its all-position capabilities and robust flux coating make it ideal for complex or demanding welding environments.

Q: Where can EXWELD alpha3 SC TWISTY be applied?

A: This electrode is suitable for a wide range of sites, including industrial facilities, fabrication workshops, construction zones, and maintenance departments throughout India. Its versatility in tackling various welding scenarios makes it a preferred choice across multiple industries.

Q: What is the process for achieving optimal results with this electrode?

A: For best results, use clean workpieces and maintain the recommended operating temperature of up to 1200C and voltage of 20-28 V. Strike and maintain a short, steady arc, allowing the rutile-based flux to ensure smooth weld flow and manageable slag. Always follow standard welding safety protocols.

Q: What benefits does the rutile-based flux coating provide?

A: The rutile-based flux coating in EXWELD alpha3 SC TWISTY ensures a stable arc and produces a smooth, clean weld bead. It also facilitates easy slag removal, enhancing both the efficiency of the welding process and the final appearance of the weld joint.

Q: How long can I store EXWELD alpha3 SC TWISTY electrodes, and what are the storage recommendations?

A: The electrodes have a shelf life of 24 months from the manufacturing date. To preserve their performance, store them in a cool, dry environment, away from moisture and direct sunlight, and keep the packaging sealed until ready for use.

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