Product Description
Features:
- modular, automatic extrusion welding concept for the rational production of circular tankse
- Circular tank production in the diameter range from 1 to 4 (5) metres
- Optionally fitted with single or double telescope
- Process head with patented pneumatic 2-axis balancing system to hold the extruder and compensate concentricity tolerances
- Carousel with vacuum turntable and VFD-controlled electric drive
- Top-quality welded machine frame adapted to the relevant stresses
Range of Application:
Semi automated production of round tank construction
| Technical Data |
KBS |
| Machine Length (mm) |
7,950 |
| Machine Width (mm) |
4,850 |
| Machine Height (mm): |
7,350 |
| Total Weight: |
ca. 2,500 kg |
| Max. recipient height single telescope version: |
3,000 mm |
| Sheet thickness: |
10 to 100 mm |
| Minimum recipient diameter: |
1,000 mm |
| Maximum recipient diameter: |
4,000 mm |
| Power Supply: |
230/400 V 3/N/PE, 50/60 Hz |
| Power consumption: |
~ 6 kW |
| Compressed Air Connection: |
10 bar |
| Clamping force of the vacuum plate: |
45 kN (bei -0.7 bar) |
| Seam dimensions: |
a = 7.5 to 40mm |
Advanced Touch Screen AutomationEquipped with an intuitive touch screen HMI and PLC-based control system, the KBS-HYD 22 offers seamless automation and easy parameter adjustments. Users benefit from precise process control, real-time monitoring, and flexible recipe management, making operations user-friendly and highly efficient for both small and large-scale fabrication tasks.
Robust and Safe OperationBuilt with a heavy-duty frame and powder-coated surface, this hydraulic press ensures durability and longevity in vigorous industrial environments. Safety features such as interlock guards and an emergency stop button prioritize operator safety, while centralized lubrication and oil cooling systems maintain optimal performance and extend equipment lifespan.
Versatile Applications and Material CompatibilityDesigned for versatile use, the KBS-HYD 22 excels in activities ranging from commercial fabrication to industrial forming. With compatibility for materials like mild steel, stainless steel, aluminium, and brass, the machine supports varied production needs, offering high daily throughput and consistent quality with every operation.
FAQ's of KBS Machine:
Q: How is the KBS-HYD 22 hydraulic press installed and is installation service included?
A: The KBS-HYD 22 requires proper electrical connections (415 V, 50 Hz) and placement within a compatible working environment (operating temperature: 5C to 45C). Professional installation services are available to ensure correct setup, optimal calibration, and operator training at your facility anywhere in India.
Q: What materials can be processed with this hydraulic press and what are common applications?
A: This hydraulic press is compatible with MS (mild steel), SS (stainless steel), aluminium, and brass, making it suitable for a broad range of industrial and commercial fabrication tasks such as forming, bending, punching, and assembly of metal components.
Q: When is the optimal maintenance period for the KBS-HYD 22 press?
A: Routine maintenance is recommended based on production volume and operating hours. The machine features a centralized automatic lubricating system and oil cooling to minimize manual upkeep. However, a regular check every 1-3 months helps ensure peak performance and longevity.
Q: Where can users monitor and control machine operations?
A: Operators can control and monitor all machine operations via the touch screen HMI, which displays cycle parameters, process status, error alerts, and maintenance prompts. Connectivity options like Ethernet and USB also allow remote monitoring and data transfer for analysis.
Q: What is the process cycle time and how does it impact productivity?
A: Each forming cycle takes just 15-20 seconds, with a working speed of 22-28 strokes per minute. This fast cycle results in a production capacity of 600-900 kg per day, making the KBS-HYD 22 ideal for high-volume industrial applications.
Q: How does the hydraulic press provide benefits in terms of performance and reliability?
A: The KBS-HYD 22 offers high accuracy (0.05 mm), energy efficiency, and robust construction. Advanced automation with a servo drive, centralized lubrication, and oil cooling systems ensure consistent, reliable performance and reduced downtime, enhancing output and operational safety.