BUTT WELDING UNIT WELDCONTROL 2.0

Product Description

AUTOMATIC DATA LOGGING
10,000 welding operations

DATA INPUT
WELDCONTROL MODE:
RFID transponder, scanner or manually
MANUAL MODE:
Manual temperature control

SYSTEM SETTINGS
Automode, manual input of welding parameters, gauge operation (for pressure, temperature)

WELDING MONITORING SYSTEM
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

STANDARD-COMPLIANT ISO 12176 TRACEABILITY
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HRNER welder ID code, 1stadditional (user-defined) data with 20 alphanumeric characters 2ndadditional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1stand 2ndpipe codes, pipe length, weather conditions, joint number, installing company, inventory number

WELDING STANDARD
DVS, WIS, SEDIGAS, UNI, and others upon request

DATA OUTPUT
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

MISCELLANEOUS
Easy switch from WeldControl mode to Manual mode by a dedicated keypress; ViewWeld: viewing reports on the display rather than printed

HYDRAULIC AND CONTROL UNIT
Only one external power supply neededpower to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130bar; O.D. 500 - 630 mm, 150bar; O.D. 800 - 1600 mm, 220bar

LANGUAGES
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

TECHNICAL SPECS

DIMENSION

160 mm

200 mm

250 mm

315 mm

355 mm

500 mm

630 mm

800 mm

1000 mm

1200 mm

1400 mm

1600 mm

P/N 200-702-...

-161

-200

-250

-315

-355

-500

-630

-800

-100

-120

-140

-150

OPERATING RANGE, O.D.

40 - 160 mm

63 - 200 mm

(63) 75 - 250 mm

90 - 315 mm

90 - 355 mm

200 - 500 mm

315 - 630 mm

500 - 800 mm

630 - 1000 mm

630 - 1200 mm

800 - 1400 mm

1000 - 1600 mm

POWER SUPPLY

230 V

230 V

230 V

230 V

230 V

400 V

400 V

400 V

400 V

400 V

400 V

400 V

FREQUENCY

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz, 3 ph.

50 Hz, 3 ph.

50 Hz, 3 ph.

50 Hz, 3 ph.

50 Hz, 3 ph.

50 Hz, 3 ph.

50 Hz, 3 ph.

RATED POWER

2.65 kW

3.45 kW

3.65 kW

4.65 kW

5.40 kW

6.95 kW

11.65 kW

17.2 kW

22.1 kW

21.2 kW

43.0 kW

43.0 kW

OVERALL WEIGHT incl. all components

66 kg

87 kg

109 kg

168 kg

201 kg

295 kg

448 kg

771 kg

1135 kg

1998 kg

3066 kg

3997 kg

REDUCER INSERTS

40 - 140

63 - 180

(63), 75 - 225

90 - 280

90 - 315

200 - 450

315 - 560

500 - 710

630 - 900

630 - 1000

800 - 1200

1000 - 1400

Digital Control and Monitoring

Benefit from the WeldControl 2.0 Digital Controller and intuitive touch display, which provide precise adjustment of welding parameters. Integrated welding quality monitoring ensures that every joint meets stringent standards, while programmable welding times and pulse frequencies support various applications for consistent, high-quality results.


Versatile Industrial Applications

The butt welding unit is engineered for welding copper, aluminum, brass, and steel wires or strips up to 120 mm. Suitable for distributors, exporters, manufacturers, service providers, and traders, its programmable controls, memory functions, and heavy-duty construction accommodate a wide range of industrial manufacturing needs.


Reliable Safety and Compliance

With overload and overheat protection, this welding unit prioritizes operator and equipment safety. Built from industrial-grade steel, it adheres to international electrical standards, ensuring long-lasting durability and dependable performance even in demanding industrial environments.