Exweld Aero C

Exweld Aero C

Product Details:

  • Composition Copper, Silver, Phosphorus
  • Operating Temperature 710C - 850C Celsius (oC)
  • Application Aerospace, Electrical, Precision Engineering, Joining Copper Alloys
  • Usage Welding Purpose
  • Material Copper Based Alloy
  • Diameter 2.4 mm Millimeter (mm)
  • Size Standard
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Exweld Aero C Product Specifications

  • Exweld Aero C
  • Aerospace, Electrical, Precision Engineering, Joining Copper Alloys
  • 2.4 mm Millimeter (mm)
  • 3% (Core Flux)
  • Copper, Silver, Phosphorus
  • 710C - 850C
  • Welding Purpose
  • Silver, Blue
  • Standard
  • 710C - 850C Celsius (oC)
  • Copper Based Alloy
  • 250430 mm Millimeter (mm)

Product Description

Features:

  • Electronic regulated air heater for material pre-heating and heating of melt / temperature setting in the device
  • Electronically controlled drive
  • Easily exchangeable PTFE welding shoe
  • Self-contained air supply (no compressor required for EXWELD 322 F)
  • The scope of delivery includes a unit stand and a welding shoe of your choice

Range of Application:

Manufacture of reservoirs, tanks and containers, manufacturer of plastic apparatus, pipeline construction, ventilation, automotive, roofing, landfill technology

Materials:

suitable for welding 3 and 4 mm PE and PP



Technical Data aero C
Item no. 30269
Power supply: 230 V 1/N/PE 50/60 Hz
Power consumption: 3,000 W
Air requirement: self-contained air supply
Heating capacity (air): 2,200 W
Welding capacity (PE): approx. 2.6 kg/h
Welding capacity (PP): approx. 2.2 kg/h
Welding rod diameter:: PE, PP: 3.4 mm
Weight: 6.1 kg
Dimensions (L x H x W in mm): 535 x 355 x 110

= max. temperature deviates depending from the welding tip used. (We recommend 45 to 60 l/min for welding




Superior Alloys for Demanding Applications

EXWELD aero C utilizes a carefully balanced copper, silver, and phosphorus alloy, resulting in outstanding tensile strength and reliable corrosion resistance. This makes the rod a preferred choice for sectors where durability is paramount, including aerospace and precision engineering. Its formulation is tailored for the efficient joining of copper and related alloys.


Ease of Use with Integrated Core Flux

The brazing rod is infused with 3% core flux, promoting efficient wetting and bonding during the brazing process. This eliminates the need for an external flux application, saving time and ensuring consistent, high-quality joints. Users benefit from straightforward handling, even in complex or high-volume manufacturing tasks.

FAQ's of EXWELD aero C:


Q: How should EXWELD aero C brazing rods be used for optimal results?

A: For optimal brazing with EXWELD aero C, ensure the workpieces are clean and fit properly. Heat the joint evenly to a temperature within the 710C-850C range to activate the rod's 3% core flux for effective bonding. Apply the rod until the joint is filled, then allow it to cool naturally for maximum strength.

Q: What are the primary applications of EXWELD aero C brazing rods?

A: EXWELD aero C is commonly utilized in aerospace, electrical, and precision engineering industries. It is specifically designed for joining copper and copper alloy components that require strong, corrosion-resistant joints under demanding conditions.

Q: When is it recommended to use EXWELD aero C compared to other brazing rods?

A: EXWELD aero C is highly recommended when excellent corrosion resistance and high tensile strength (up to 380 MPa) are crucial, particularly in environments exposed to stress or fluctuating temperatures. Its composition makes it exceptionally effective for precise and reliable joining of copper alloys.

Q: Where can EXWELD aero C be sourced or purchased?

A: EXWELD aero C is available through authorized distributors, exporters, manufacturers, service providers, suppliers, and traders. Standard packaging options include 1 kg and 5 kg boxes, ensuring suitable quantities for both small-scale and large-scale industrial use.

Q: What is the process for storing EXWELD aero C to maintain its properties?

A: Store EXWELD aero C in a dry, cool environment, away from direct moisture and contaminants. Sealed packaging ensures the brazing rods retain their flux content and remain free from oxidation, preserving their shelf life of up to 24 months.

Q: What benefits does the copper silver phosphorus composition provide during usage?

A: The alloy composition imparts excellent corrosion resistance, strong mechanical performance, and efficient electrical conductivity. The addition of silver enhances joint strength, while phosphorus contributes to improved fluidity and the elimination of the need for external flux, ensuring cleaner and stronger brazed connections.

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