Product Description
WELDING MONITORING SYSTEM
Heating element temperature
DISPLAY SCREEN
7-segment numerical characters, character height 10 mm
HYDRAULIC UNIT
- Only one supply needed, all connections and an additional power socket on the back of the enclosure
- Digital heating element temperature control, settable from the hydraulic unit
- Hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5kg (up to O.D. 355 mm)
- Max. pressure up to O.D. 355 mm, 130bar; O.D. 500 - 630 mm, 150bar; O.D. 800 - 1600 mm, 220bar
- Welding pressures displayed on precise, maintenance-free manometer gauge
Hydraulic unit easily upgraded with SPG welding report logger:
- Pressure sensor 160 bar set into hydraulic system
- Dedicated support set onto the corner of the hydraulic unit for the data logger, made for harsh worksite environments
- Pressure and temperature connectors directly plugged into the hydraulic system via short lines
- Power supply to the data logger possible from the PE-wired power socket on the back of the hydraulic unit
TECHNICAL SPECS
| DIMENSION |
160 mm |
200 mm |
250 mm |
315 mm |
355 mm |
500 mm |
630 mm |
800 mm |
1000 mm |
1200 mm |
| P/N |
200-721-160 |
200-704-200 |
200-704-250 |
200-704-315 |
200-704-355 |
200-704-500 |
200-704-630 |
200-704-800 |
200-704-100 |
200-704-120 |
| OPERATING RANGE, O.D. |
40 - 160 mm |
63 - 200 mm |
(63) 75 - 250 mm |
90 - 315 mm |
90 - 355 mm |
200 - 500 mm |
315 - 630 mm |
500 - 800 mm |
630 - 1000 mm |
630 - 1200 mm |
| POWER SUPPLY |
230 V |
230 V |
230 V |
230 V |
230 V |
400 V |
400 V |
400 V |
400 V |
400 V |
| FREQUENCY |
50 Hz |
50 Hz |
50 Hz |
50 Hz |
50 Hz |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
| RATED POWER |
2.65 kW |
3.45 kW |
3.65 kW |
4.65 kW |
5.40 kW |
6.95 kW |
11.65 kW |
17.2 kW |
22.1 kW |
21.2 kW |
OVERALL WEIGHT incl. of all components |
66 kg |
87 kg |
109 kg |
168 kg |
201 kg |
295 kg |
448 kg |
771 kg |
1135 kg |
1998 kg |
| REDUCER INSERTS |
40 - 140 |
63 - 180 |
(63) 75 - 225 |
90 - 280 |
90 - 315 |
200 - 450 |
315 - 560 |
500 - 710 |
630 - 900 |
630 - 1000 |
Versatile Welding CapabilitiesCapable of joining plastic pipes and fittings made from HDPE, PP, or PPR, the Whiteline Manual Hydraulic unit supports various industrial applications. Its adjustable arc current and extended temperature range ensure consistent performance for water, gas, and sewage line installations.
Robust Construction and DesignConstructed from mild steel, aluminum, and engineering plastic, this welding unit promises durability and stability. Four clamping jaws securely hold pipes up to 250 mm in diameter, facilitating precise welding tasks for professional results.
Efficient Operation and SafetyWith a power efficiency of 2.2 kW and protection class IP54, the Whiteline unit delivers reliable and safe operation. It employs a manual hydraulic system for optimal control and an air-cooled design to maintain performance throughout extended welding sessions.
FAQs of BUTT WELDING UNIT WHITELINE MANUAL HYDRAULIC:
Q: How does the Whiteline Manual Hydraulic Butt Welding Unit operate?
A: The unit uses a manual hydraulic system to control the welding process. Operators manually adjust the pressure for reliable pipe fusion. The integrated electric planer prepares the pipe ends, and the PTFE-coated heater plate ensures effective butt fusion.
Q: What materials are compatible with this welding unit?
A: The Whiteline Series is suitable for welding pipes made from HDPE, PP, and PPR, making it versatile for diverse industrial and municipal applications, particularly in water supply, gas distribution, and sewerage systems.
Q: When is this unit ideal for use?
A: This butt welding unit is ideal for industrial applications requiring high-efficiency welding, such as installing or repairing pipelines for water, gas, and sewage. It performs best in environments where precise, durable pipe joints are essential.
Q: Where can I use the Whiteline Series Welding Unit?
A: It is well-suited for use on construction sites, industrial plants, municipal infrastructure projects, and anywhere pipe jointing and fusion welding of plastic pipes up to 250 mm is required.
Q: What is the process involved in welding with this unit?
A: The process includes clamping the pipes with four secure jaws, planing the ends using the integrated electric tool, heating them with the PTFE non-stick plate, and then joining the pipes under controlled manual hydraulic pressure for perfect fusion.
Q: What are the key benefits of this butt welding unit?
A: Major benefits include its high efficiency, robust construction, ease of use, suitability for various pipe materials, secure clamping, adjustable arc current, and operational safety features such as IP54 protection and air cooling.