Product Description
AUTOMATIC DATA LOGGING
10,000 welding operations
DATA INPUT
WELDCONTROL MODE:
RFID transponder, scanner or manually
MANUAL MODE:
Manual temperature control
SYSTEM SETTINGS
Automode, manual input of welding parameters, gauge operation (for pressure, temperature)
WELDING MONITORING SYSTEM
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature
STANDARD-COMPLIANT ISO 12176 TRACEABILITY
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HRNER welder ID code, 1stadditional (user-defined) data with 20 alphanumeric characters 2ndadditional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1stand 2ndpipe codes, pipe length, weather conditions, joint number, installing company, inventory number
WELDING STANDARD
DVS, WIS, SEDIGAS, UNI, and others upon request
DATA OUTPUT
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory
MISCELLANEOUS
Easy switch from WeldControl mode to Manual mode by a dedicated keypress; ViewWeld: viewing reports on the display rather than printed
HYDRAULIC AND CONTROL UNIT
Only one external power supply neededpower to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130bar; O.D. 500 - 630 mm, 150bar; O.D. 800 - 1600 mm, 220bar
LANGUAGES
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request
TECHNICAL SPECS
| DIMENSION |
160 mm |
200 mm |
250 mm |
315 mm |
355 mm |
500 mm |
630 mm |
800 mm |
1000 mm |
1200 mm |
1400 mm |
1600 mm |
| P/N 200-702-... |
-161 |
-200 |
-250 |
-315 |
-355 |
-500 |
-630 |
-800 |
-100 |
-120 |
-140 |
-150 |
| OPERATING RANGE, O.D. |
40 - 160 mm |
63 - 200 mm |
(63) 75 - 250 mm |
90 - 315 mm |
90 - 355 mm |
200 - 500 mm |
315 - 630 mm |
500 - 800 mm |
630 - 1000 mm |
630 - 1200 mm |
800 - 1400 mm |
1000 - 1600 mm |
| POWER SUPPLY |
230 V |
230 V |
230 V |
230 V |
230 V |
400 V |
400 V |
400 V |
400 V |
400 V |
400 V |
400 V |
| FREQUENCY |
50 Hz |
50 Hz |
50 Hz |
50 Hz |
50 Hz |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
50 Hz, 3 ph. |
| RATED POWER |
2.65 kW |
3.45 kW |
3.65 kW |
4.65 kW |
5.40 kW |
6.95 kW |
11.65 kW |
17.2 kW |
22.1 kW |
21.2 kW |
43.0 kW |
43.0 kW |
OVERALL WEIGHT incl. all components |
66 kg |
87 kg |
109 kg |
168 kg |
201 kg |
295 kg |
448 kg |
771 kg |
1135 kg |
1998 kg |
3066 kg |
3997 kg |
| REDUCER INSERTS |
40 - 140 |
63 - 180 |
(63), 75 - 225 |
90 - 280 |
90 - 315 |
200 - 450 |
315 - 560 |
500 - 710 |
630 - 900 |
630 - 1000 |
800 - 1200 |
1000 - 1400 |
Intuitive Operation with Touchscreen InterfaceThe WELDCONTROL 2.0 is designed for ease of use, featuring a sizable 7-inch touchscreen that allows single-operator control. The multi-language display ensures anyone can access its functions seamlessly, reducing setup time and operational complexity for both new and experienced users.
Comprehensive Data ManagementThanks to an integrated digital recorder, the system logs every weld automatically. Users can easily export welding data via USB, aiding in traceability and quality control. Up to 10,000 weld records can be securely stored internally for comprehensive project documentation.
Reliable Performance in Demanding EnvironmentsBuilt to operate from -10C to +50C, this machines industrial-grade housing and IP54 insulation rating ensure durability on construction sites and harsh conditions. Air cooling keeps the electronic components running efficiently for prolonged usage.
FAQs of HURNER WELDCONTROL 2.0:
Q: How does the HURNER WELDCONTROL 2.0 ensure precise and automated welding?
A: The WELDCONTROL 2.0 utilizes its WeldControl 2.0 automated electronic system to manage all welding parameters automatically. The touchscreen interface guides operators through each step, reducing manual errors and guaranteeing consistent, high-quality welds for PE, PP, and other thermoplastics.
Q: What is the process for exporting welded data from the device?
A: The machine has an integrated digital recorder that continuously logs all welding data. Operators can export the recorded data quickly using the built-in USB port, allowing for easy transfer and archiving of up to 10,000 weld records for project traceability.
Q: When is it suitable to use this machine, considering its operating conditions?
A: The device is engineered for reliability in environments with temperatures ranging from -10C to +50C. This makes it ideal for a variety of construction sites, industrial plants, and outdoor installations where consistent performance is essential.
Q: Where can the HURNER WELDCONTROL 2.0 be applied?
A: This welding machine is suitable for commercial and industrial sectors requiring butt and electrofusion welding of plastic pipes. Its compatibility with PE, PP, and other thermoplastic materials makes it popular among distributors, exporters, manufacturers, and service providers across India.
Q: What benefits does the barcode/QR code reader provide during operation?
A: The integrated barcode/QR code reader simplifies data tracking and ensures accurate assignment of weld information to specific projects or pipe segments. This enhances traceability, project management, and overall workflow efficiency.
Q: How user-friendly is the machine for operators with different language preferences?
A: With its multi-language support on a 7-inch touchscreen, operators can select their preferred language, making it accessible and user-friendly for diverse teams, minimizing training time and reducing the risk of user errors.
Q: What types and sizes of piping can the WELDCONTROL 2.0 accommodate?
A: The machine can weld plastic pipes (PE, PP, and similar thermoplastics) with diameters up to 315 mm. Its suitable for a wide range of pipe joint welding tasks in industrial and commercial settings.