Product Description
Features:
- Solid machine base as a steel structure with integrated precision working tables in a sandwich design that are adapted to the loads
- VARIO-clamping system generation for adjusting the distance between the clamping plate and the edge of the table
- Patented mechanical synchronisation of the working tables; a novelty to achieve a homogeneous application of pressure in the weld seam area
- Process forces regulated via proportional valve
- force-sensing system (incl. compensation of the tractive and frictional forces incl. position transducer) optional
- Siemens S7-1500 with 12" Simatic-Touchscreen
- Material property data record (parameter) with automatic choice of specific welding pressures, temperature and times
- Clamping force increased by a second pair of clamping beams
- Processing of PE 500 and PE 1000
- Special welding lengths uo to 6 ms
Range of Application: Manufacture of reservoirs, tanks and containers, manufacture of plastic apparatus, pipeline construction, ventilation systems, serial welding, water treatment systems, scrubbers, environmental technology, swimming pools, transport and logistics.
| Technical Data |
SM 360 UHMWPE |
SM 460 UHMWPE |
SM 560 UHMWPE |
| Machine Length (mm): |
4,700 |
5,700 |
6,700 |
| Machine Width (mm): |
1,350 |
1,350 |
1,350 |
| Machine Height (mm): |
1,400 |
1,400 |
1,400 |
| Total Weight approx. (kg): |
5,800 |
7,500 |
9,000 |
| max. Working Width (mm) |
3,050 |
4,050 |
5,100 |
| Sheet Thickness to be welded (mm): |
| PE [0.15 N/mm |
3 to 30 |
3 to 30 |
3 to 30 |
| PP [0.10 N/mm |
3 to 30 |
3 to 30 |
3 to 30 |
| PVDF [0.10 N/mm |
3 to 30 |
3 to 30 |
3 to 30 |
| PVC-C at 8 bar [0.50 N/mm |
3 to 30 |
3 to 30 |
3 to 30 |
| PVC-C at 10 bar [0.50 N/mm |
3 to 30 |
3 to 30 |
3 to 30 |
| PVC-U at 8 bar [0.60 N/mm |
3 to 30 |
3 to 30 |
3 to 30 |
| PVC-U at 10 bar [0.60 N/mm |
3 to 30 |
3 to 30 |
3 to 30 |
| PE 500 |
3 to 25 (1 N/mm) |
3 to 25 (1 N/mm) |
3 to 25 (1 N/mm) |
| PE 1000 |
3 to 12.5 (2 N/mm) |
3 to 12.5 (2 N/mm) |
3 to 12.5 (2 N/mm) |
| Power Supply Standard: |
230/400V 3/N/PE 50/60 Hz |
230/400V 3/N/PE 50/60 Hz |
230/400V 3/N/PE 50/60 Hz |
| Power consumption standard (kW): |
3.5 |
4.5 |
5.5 |
| Compressed air connection (bar): |
10 |
10 |
10 |
| Clamping Force at 8.0 bar (kN): |
| Clamping Force at 10 bar (kN): |
150 |
200 |
250 |
| Welding Force: |
| Table Force min. (N): |
3,500 |
3,500 |
3,500 |
| Table Force max. at 10.0 bar (kN): |
78 |
104 |
129 |
| Heating Element (B x H in mm) Teflon coated, Tmax = 260 C: |
20 x 50 mm |
20 x 50 mm |
20 x 50 mm |
Advanced Digital Control PanelThe SM x60 UHMWPE PB boasts an intuitive digital control panel, simplifying temperature and welding parameter adjustments. This advanced interface enhances accuracy, making it easy to regulate operations during plastic sheet butt welding. As a result, users can achieve consistently high-quality welds while benefiting from improved technological convenience and workflow efficiency.
Versatile and High-Efficiency WeldingDesigned for versatility, this semi-automatic machine accommodates UHMWPE, PP, and PE materials. The SM x60 is engineered to handle thicknesses from 3 mm to 60 mm, supporting a wide range of industrial welding requirements. Its robust clamping system secures sheets during operation, while high welding efficiency and air-cooling ensure reliable, continuous service for various professional applications.
Ergonomic Design and Durable ConstructionWith its manual clamping lever and sturdy build, the SM x60 UHMWPE PB offers ergonomic handling and long-lasting durability. Its sleek blue and grey finish complements robust mechanical components, allowing easy maintenance and high-duty cycle operation. Dimensions of 1200 x 500 x 700 mm and 78 kg weight provide stability, optimized workspace integration, and easy installation as part of manufacturing setups.
FAQs of SM x60 UHMWPE PB:
Q: How does the SM x60 UHMWPE PB operate for plastic sheet butt welding?
A: The SM x60 UHMWPE PB utilizes a semi-automatic control mode facilitated by its digital control panel. Operators manually position and clamp UHMWPE, PP, or PE sheets using the lever, then adjust temperature and other settings to initiate welding. The air-cooled system maintains optimal performance during continuous use.
Q: What materials can be welded using this machine, and what is the applicable sheet thickness?
A: This machine is capable of welding Ultra-High Molecular Weight Polyethylene (UHMWPE), Polypropylene (PP), and Polyethylene (PE) sheets. It effectively handles sheet thicknesses ranging from 3 mm to 60 mm, providing flexibility for diverse industrial tasks.
Q: When is the SM x60 UHMWPE PB most beneficial in a production environment?
A: The SM x60 UHMWPE PB is particularly advantageous in operations requiring consistently strong welds on plastic sheets, especially during batch manufacturing or custom fabrication processes. Its rapid setup and high efficiency suit demanding schedules and workflows.
Q: Where can the SM x60 UHMWPE PB be integrated or installed?
A: This machine is well suited for manufacturing facilities, workshops, and service centers across India. Its compact footprint (1200 x 500 x 700 mm) allows easy placement alongside other plastic fabrication equipment, supporting distributor, exporter, manufacturer, and supplier needs.
Q: What is the welding process using the SM x60 UHMWPE PB?
A: The welding process involves manually positioning and clamping the plastic sheets, selecting the desired temperature and control settings via the digital panel, and initiating the welding cycle. The air-cooled mechanism ensures safe operation, while the manual clamping lever secures the material throughout the cycle.
Q: How can users benefit from high efficiency and semi-automatic control?
A: Users benefit from quicker setups and reduced operator input, resulting in increased output and reliability. The semi-automatic nature, combined with digital controls, ensures consistent welding results and minimizes human error, delivering superior productivity in demanding environments.