EXWELD aero

EXWELD aero

Product Details:

  • Operating Voltage Standard AC/DC (welding equipment compatible)
  • Operating Temperature Up to 600C
  • Composition Specialized Aluminium alloy with added deoxidizers
  • Application Aerospace repair and maintenance welding
  • Material Aluminium Alloy
  • Diameter 2.4 mm
  • Flux Content Enclosed Non-corrosive
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EXWELD aero Product Specifications

  • 2.4 mm
  • Self-shielded
  • Aerospace repair and maintenance welding
  • Standard AC/DC (welding equipment compatible)
  • Enclosed Non-corrosive
  • Up to 600C
  • Specialized Aluminium alloy with added deoxidizers
  • Aluminium Alloy
  • 575C

Product Description

Features:

  • Electronic controlled air heater for material pre-heating and heating of melt / temperature setting in the device
  • Electronically controlled drive
  • Easily exchangeable PTFE welding shoe
  • The scope of delivery includes a unit stand and a welding shoe of your choice

Range of Application:

Manufacture of reservoirs, tanks and containers, manufacturer of plastic apparatus, pipeline construction, ventilation, automotive, roofing, landfill technology

Materials:

suitable for welding 3 and 4 mm PE and PP



Technical Data aero
Item no. 30268
Power supply: 230 V 1/N/PE 50/60 Hz
Power consumption: 3,000 W
Air requirement: self-contained air supply
Heating capacity (air): 2,200 W
Welding capacity (PE): approx. 2.6 kg/h
Welding capacity (PP): approx. 2.2 kg/h
Welding rod diameter:: PE, PP: 3.4 mm
Weight: 5.8 kg
Dimensions (L x H x W in mm): 535 x 355 x 110

= max. temperature deviates depending from the welding tip used. (We recommend 45 to 60 l/min for welding




Purpose-Built for Aerospace Applications

EXWELD Aero is engineered to meet the exacting demands of aerospace repair and maintenance. Its advanced aluminium alloy composition delivers dependable performance where both strength and safety are priorities. The wires flux core and self-shielded design simplify the welding process, making it a first-choice solution for professionals in the field.


Maintaining Quality and Longevity

The product comes vacuum-sealed and should be stored below 40C in a dry environment. This ensures the solid wire with flux core remains effective up to 24 months from its manufacturing date. Such packaging and storage recommendations protect the flux content and ensure consistent welds throughout the products life.

FAQs of EXWELD aero:


Q: How should EXWELD Aero be stored to preserve its quality?

A: To maintain its effectiveness and prevent moisture contamination, store EXWELD Aero in a dry place below 40C. The vacuum-sealed packs provide additional protection but always ensure the product is resealed properly after opening.

Q: What are the benefits of using a self-shielded, flux-cored solid wire in aerospace repair?

A: EXWELD Aeros self-shielded, flux-cored design eliminates the need for external shielding gas, simplifying the welding process while ensuring clean, high-strength welds essential for sensitive aerospace applications.

Q: When is EXWELD Aero most effective in welding operations?

A: EXWELD Aero is particularly effective for repair and maintenance welding within the aerospace sector due to its robust strength, high melting point, and resistance to corrosion. Use within 24 months of manufacture for optimal results.

Q: Where can EXWELD Aero be used?

A: Although tailored for aerospace applications, EXWELD Aero can be employed wherever aluminium alloy welding is required, provided the operating conditions and compatibility requirements are met.

Q: What process and equipment are compatible with this welding wire?

A: EXWELD Aero is suitable for use with standard AC/DC welding machines and requires a setup operating at DCEN (Direct Current Electrode Negative) polarity. Its 2.4 mm diameter fits most standard feeders suitable for flux-cored aluminium wire.

Q: What advantages does the non-corrosive enclosed flux content offer?

A: The non-corrosive flux inside EXWELD Aero minimizes contamination risk and ensures a strong, reliable weld without post-weld cleaning, making it particularly advantageous in critical aerospace environments.

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